Sandwich Panels Market

Sandwich Panels Market Size, Share & Industry Analysis, By Material (Polyurethane, Polyisocyanurate, Mineral Wool, Expanded Polystyrene, Others), By Application (Wall Panels, Roof Panels, Cold Storage), By End-Use Industry (Building & Construction, Automotive, Aerospace, Marine, Others), By Region (North America, Europe, Asia-Pacific, Latin America, Middle East & Africa) - Share, Size, Outlook, and Opportunity Analysis, 2024-2031.

Report Code: CHE00619
Report Format: PDF + PPT + Excel
Report Description

Market Overview:

The global Sandwich Panels Market is projected to grow at a CAGR of XX% from 2024 to 2031, with the market value expected to rise from USD XX billion in 2024 to USD YY billion by 2031.

Europe currently dominates the market, driven by stringent energy efficiency regulations and a robust construction sector. Key metrics include increasing demand for sustainable building materials, technological advancements in panel manufacturing, and growing adoption in diverse end-use industries.

The sandwich panels market is expanding steadily, driven by the growing need for energy-efficient construction solutions and fast industrialisation in emerging economies. Sandwich panels' adaptability, including thermal insulation, acoustic performance, and structural strength, is altering the construction landscape, promising increased building efficiency and less environmental impact.

 

Sandwich Panels Market Dynamics:

Market Trend: Growing demand for sustainable and energy-efficient building materials

The sandwich panel market is rapidly shifting towards more ecological and energy-efficient options. With rising awareness of climate change and rigorous energy laws, there is a growing preference for building materials that improve thermal performance while reducing energy usage. Sandwich panels, with their superior insulating capabilities, are at the forefront of this movement.

The global green building materials market, which includes energy-efficient sandwich panels, is predicted to develop at a CAGR of 11.3% between 2024 and 2031. Furthermore, improvements in core materials, such as bio-based polyurethane foams and regenerated mineral wool, are improving sandwich panels' sustainability. In 2023, roughly 35% of new commercial buildings in Europe will be built with energy-efficient sandwich panels, demonstrating the growing use of these materials.

 

Market Driver: Rapid industrialization and infrastructure development in emerging economies

The sandwich panels industry is driven mostly by emerging nations' rapid industrialisation and infrastructure expansion. Asia-Pacific and Latin American countries are enjoying a construction boom, with large investments in industrial, warehouse, and commercial structures.

According to the Global Construction 2030 report, construction output in developing markets is expected to rise twice as quickly as in established nations over the next decade. China alone accounted for almost 20% of the worldwide sandwich panel market in 2023, owing to its extensive industrial and commercial construction activities. Sandwich panels are perfect for fast-track construction projects in quickly expanding locations due to their ease of installation and low cost. Additionally, government measures supporting energy-efficient structures, such as India's Energy Conservation Building Code, are driving up demand for sandwich panels in emerging nations.

 

Market Restraint: Fluctuating raw material prices impact production costs and market growth

The sandwich panel market faces considerable challenges as raw material prices fluctuate. Sandwich panels' fundamental ingredients, such as polyurethane, mineral wool, and expanded polystyrene, are petroleum-based and sensitive to oil price swings. Price volatility in the global polyurethane industry reached 15% in 2023 as a result of supply chain interruptions and shifting oil prices.

This unpredictability in raw material costs has a direct impact on sandwich panel production costs, potentially hurting manufacturers' profit margins. Small and medium-sized firms are especially vulnerable to price variations because they may have limited capacity to absorb or pass on additional costs to customers. As a result, this volatility might cause pricing uncertainty in the market and delay the adoption of sandwich panels in price-sensitive sectors.

 

Segment Overview:

Polyurethane-based sandwich panels dominate the market, accounting for the largest market share in terms of revenue and volume.

Polyurethane (PUR) sandwich panels continue to be the market standard, providing exceptional thermal insulation while being lightweight. The segment's supremacy is due to its superior thermal performance, variety in applications, and cost-effectiveness. The global polyurethane foam market, a key component in PUR sandwich panels, was estimated at YY billion in 2023 and is expected to reach YY billion by 2031, expanding at a 7.2% CAGR.

Recent advances in PUR sandwich panels include the incorporation of nanomaterials to improve fire resistance and structural integrity. For example, BASF's Elastopir Blue system, which will be available in 2023, includes graphene nanoparticles, which improve the thermal conductivity of PUR panels by up to 20% when compared to standard systems. This idea has been especially warmly appreciated in the cold storage industry, where energy efficiency is critical.

The mineral wool segment of sandwich panels is rapidly expanding, thanks to its exceptional fire resistance and acoustic features. The global mineral wool market is predicted to develop at an 8.5% CAGR between 2024 and 2031, with a large portion owing to its application in sandwich panels. Mineral wool sandwich panels were used in 15% more commercial and industrial construction projects in Europe and North America in 2023 compared to 2022. This expansion is aided by strict fire safety laws in these areas, notably in high-rise buildings and industrial complexes. The introduction of high-density mineral wool cores has significantly broadened the applications of these panels, making them ideal for load-bearing constructions in addition to their usual insulation function.

 

Regional Outlook:

Europe leads the global sandwich panels market, driven by stringent energy efficiency regulations and a mature construction industry.

Europe's supremacy in the sandwich panel market is supported by tight building energy efficiency standards, a strong emphasis on sustainable development, and continuous restoration projects. In 2023, the region represented nearly YY% of the worldwide sandwich panels market, with Germany leading the way. The European Union's Energy Performance of Buildings Directive (EPBD), which aims to create a climate-neutral building stock by 2050, continues to stimulate demand for energy-efficient building materials such as sandwich panels.

Recent advancements in the European market include the growing use of prefabricated construction methods, with sandwich panels playing an important role. In 2023, the prefabricated building market in Europe will increase by 7.2%, with sandwich panels playing a significant role. Countries like Sweden and the Netherlands are in the forefront of this movement, with prefabricated materials such as sandwich panels accounting for more than 40% of new residential structures.

The European sandwich panel market is distinguished by its high level of technological innovation. For example, in 2023, a group of European corporations and research institutions initiated the "Smart Sandwich Panel" project, which aims to create intelligent panels with embedded sensors for real-time monitoring of building efficiency. This program, which is supported by €5 million in EU funds, underlines the region's dedication to expanding sandwich panel technologies.

Germany, Europe's largest market, has experienced a substantial increase in the use of sandwich panels in industrial and logistics facilities. The country's robust manufacturing sector and expanding e-commerce industry have fuelled demand for energy-efficient warehousing and distribution facilities. In 2023, nearly 65% of new logistics centers in Germany will use sandwich panels in their construction, a 10% increase from the previous year.

 

Competitive Intelligence:

The global sandwich panels market is dominated by large multinational firms and regional players, resulting in a somewhat fragmented competitive landscape. Key firms such as Kingspan Group, Assan Panel, and Isopan have built significant market positions through diverse product portfolios, technological advances, and strategic expansions.

Kingspan Group, a market leader, has maintained a competitive advantage through ongoing innovation and strategic acquisitions. Kingspan announced a 15% growth in revenue for its insulated panels sector in 2023, thanks to robust demand in Europe and North America. The company's QuadCore technology, which enhances thermal performance and fire resistance, is a fundamental market difference.

Assan Panel, a major participant in the Middle East and Eastern Europe, has been focussing on increasing manufacturing capacity to satisfy rising demand. In 2023, the company spent $50 million on a new manufacturing facility in Turkey, increasing its yearly production capacity by 20%. This expansion aims to increase Assan Panel's position in emerging markets and improve supply chain efficiency.

Isopan, a member of the Manni Group, has been using its expertise in sustainable building solutions to increase market share. The company's GreenROOF system, which debuted in 2023, combines sandwich panels with integrated photovoltaic modules to meet the growing demand for energy-generating building envelopes. This revolutionary product has seen a 30% year-over-year growth in installations throughout Southern Europe.

Emerging firms such as Metecno and ArcelorMittal Construction are challenging the market with novel product offerings. Metecno's bio-based polyurethane core, developed in conjunction with renewable chemical firms, has gained popularity in environmentally conscious countries, with sales expected to increase by 25% in 2023.

Collaborations between panel makers and construction technology firms help to change the competitive landscape. For example, Ruukki Construction collaborated with a renowned Building Information Modelling (BIM) software vendor to create digital twins of its sandwich panel systems, thereby improving design integration and project planning efficiency.

Future market dynamics are likely to be influenced by the growing emphasis on circular economy concepts, with companies investing in recyclable and reusable panel designs. The market is also seeing a shift towards customisation and on-demand manufacturing to meet the different needs of modern architectural designs.

 

Analyst Opinion:

The sandwich panels market is positioned for significant growth and innovation in the next few years, owing to the global push for energy-efficient and sustainable construction solutions. The integration of smart technology and the development of eco-friendly core materials are poised to transform the sector, potentially boosting building performance while lowering environmental impact.

The rise of modular and relocatable building systems made up of sophisticated sandwich panels is a unique trend to keep an eye on. This strategy not only shortens construction deadlines but also adheres to circular economy principles by allowing for the dismantling and reuse of building components. While still in its early phases, this trend has the potential to represent a paradigm shift in construction processes, particularly in quickly urbanizing countries dealing with housing and infrastructural difficulties.

 

Major Players:

  • Kingspan Group
  • Assan Panel
  • Isopan
  • Metecno
  • ArcelorMittal Construction
  • Tata Steel
  • Ruukki Construction
  • Balex Metal
  • Marcegaglia SpA
  • NCI Building Systems

 

Key Developments:

  • In May 2023, Kingspan Group bought a majority stake in Troldtekt, a Danish maker of acoustic panels, broadening its product portfolio in sustainable construction materials.
  • In October 2023, Assan Panel introduced its new generation of fire-resistant sandwich panels, which are certified to exceed the most demanding European fire safety regulations for high-rise buildings.
Table of Content

1. INTRODUCTION

   1.1. Market Definitions & Study Assumptions

   1.2. Market Research Scope & Segment

   1.3. Research Methodology

2. EXECUTIVE SUMMARY

   2.1. Market Overview & Insights

   2.2. Segment Outlook

   2.3. Region Outlook

3. COMPETITIVE INTELLIGENCE

   3.1. Companies Financial Position

   3.2. Company Benchmarking -- Key Players

   3.3. Market Share Analysis -- Key Companies

   3.4. Recent Companies Key Activities

   3.5. Pricing Analysis

   3.6. SWOT Analysis

4. COMPANY PROFILES (Key Companies list by Country) (Premium)

5. COMPANY PROFILES

   5.1. Kingspan Group

   5.2. Assan Panel

   5.3. Isopan

   5.4. Metecno

   5.5. ArcelorMittal Construction

   5.6. Tata Steel

   5.7. Ruukki Construction

   5.8. Balex Metal

   5.9. Marcegaglia SpA

   5.10. NCI Building Systems (LIST NOT EXHAUSTIVE)

6. MARKET DYNAMICS

   6.1. Market Trends

      6.1.1. Growing demand for sustainable and energy-efficient building materials

      6.1.2. Integration of smart technologies in sandwich panels

      6.1.3. Emergence of modular and relocatable building systems

   6.2. Market Drivers

      6.2.1. Rapid industrialization and infrastructure development in emerging economies

      6.2.2. Stringent energy efficiency regulations in construction

      6.2.3. Increasing adoption of prefabricated construction methods

   6.3. Market Restraints

      6.3.1. Fluctuating raw material prices impact production costs and market growth

      6.3.2. Limited awareness in some regions about benefits of sandwich panels

   6.4. Market Opportunities

   6.5. Porter's Five Forces Analysis

      6.5.1. Threat of New Entrants

      6.5.2. Bargaining Power of Buyers/Consumers

      6.5.3. Bargaining Power of Suppliers

      6.5.4. Threat of Substitute Products

      6.5.5. Intensity of Competitive Rivalry

   6.6. Supply Chain Analysis

   6.7. Value Chain Analysis

   6.8. Trade Analysis

   6.9. Pricing Analysis

   6.10. Regulatory Analysis

   6.11. Patent Analysis

   6.12. SWOT Analysis

   6.13. PESTLE Analysis

7. BY MATERIAL (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

   7.1. Polyurethane

      7.1.1. Standard PUR

      7.1.2. Modified PUR (e.g., QuadCore™)

   7.2. Polyisocyanurate

   7.3. Mineral Wool

      7.3.1. Glass Wool

      7.3.2. Rock Wool

   7.4. Expanded Polystyrene

   7.5. Others

      7.5.1. Extruded Polystyrene

      7.5.2. Phenolic Foam

8. BY APPLICATION (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

   8.1. Wall Panels

      8.1.1. External Walls

      8.1.2. Internal Walls

   8.2. Roof Panels

      8.2.1. Flat Roof Panels

      8.2.2. Pitched Roof Panels

   8.3. Cold Storage

      8.3.1. Industrial Cold Storage

      8.3.2. Commercial Cold Storage

9. BY END-USE INDUSTRY (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

   9.1. Building & Construction

      9.1.1. Residential

      9.1.2. Commercial

      9.1.3. Industrial

   9.2. Automotive

   9.3. Aerospace

   9.4. Marine

   9.5. Others

      9.5.1. Agriculture

      9.5.2. Cold Chain & Logistics

10. REGION (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

    10.1. North America

        10.1.1. United States

        10.1.2. Canada

        10.1.3. Mexico

    10.2. South America

        10.2.1. Brazil

        10.2.2. Argentina

        10.2.3. Rest of South America

    10.3. Europe

        10.3.1. Germany

        10.3.2. United Kingdom

        10.3.3. France

        10.3.4. Italy

        10.3.5. Spain

        10.3.6. Russia

        10.3.7. Rest of Europe

    10.4. Asia-Pacific

        10.4.1. China

        10.4.2. Japan

        10.4.3. India

        10.4.4. Australia

        10.4.5. South Korea

        10.4.6. Rest of Asia-Pacific

    10.5. Middle-East

        10.5.1. UAE

        10.5.2. Saudi Arabia

        10.5.3. Turkey

        10.5.4. Rest of Middle East

    10.6. Africa

        10.6.1. South Africa

        10.6.2. Egypt

        10.6.3. Rest of Africa

 

*NOTE: All the regions mentioned in the scope will be provided with (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

Scope of the Report

By Material:

  • Polyurethane
  • Polyisocyanurate
  • Mineral Wool
  • Expanded Polystyrene
  • Others

By Application:

  • Wall Panels
  • Roof Panels
  • Cold Storage

By End-Use Industry:

  • Building & Construction
  • Automotive
  • Aerospace
  • Marine
  • Others

By Region:

  • North America
  • Europe
  • Asia-Pacific
  • Latin America
  • Middle East & Africa

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