Machine Vision System and Components Market

Machine Vision System & Components Market Size, Share & Industry Analysis, By Component Type (Cameras, Lighting, Lenses, Frame Grabber, Processors, Software), By Application (Quality Control, Robotics, Barcode Reading, Surveillance, Medical Imaging, Automotive), By End-User Industry (Manufacturing, Healthcare, Retail, Transportation, Aerospace & Defense), By Vision System Type (2D Vision Systems, 3D Vision Systems, Embedded Vision), By Deployment Model (On-premises, Cloud-based), By Customer Type (OEMs, System Integrators, End Users), By Region (North America, Europe, Asia-Pacific, Latin America, Middle East & Africa) - Share, Size, Outlook, and Opportunity Analysis, 2024-2031.

Report Code: INT001099
Report Format: PDF + PPT + Excel
Report Description

Market Overview:

The global machine vision system and component market is expected to develop at a 9.2% CAGR between 2024 and 2031. Starting with a base value in 2024, the market is predicted to grow significantly by 2031. North America currently dominates the market, owing to the presence of significant technological companies and the extensive adoption of automation across many industries. The market has significant development potential due to rising demand for quality control, process optimization, and advanced industrial automation across a wide range of end-user categories.

 

Market Dynamics:

Rapid adoption of automation and Industry 4.0 technologies drives market growth

The rising emphasis on improving industrial efficiency and product quality has resulted in a considerable growth in the use of machine vision systems. According to recent industry data, more than 60% of manufacturers have integrated machine vision systems into their production processes. This trend is especially noticeable in areas with high labor costs and demanding quality standards, such as North America and Europe. Industry 4.0 ambitions and the growing use of smart manufacturing technologies have fueled the demand for improved machine vision systems.

Technological advancements in 3D vision and embedded systems create new opportunities

The advancement of revolutionary 3D vision technologies, such as stereo vision, structured light, and time-of-flight sensors, has created new opportunities for machine vision systems. These advanced technologies can improve depth perception, object detection, and measurement capabilities, allowing for more precise quality control and process monitoring. Furthermore, the incorporation of machine vision capabilities into embedded systems has resulted in the creation of tiny, cost-effective, and highly adaptable vision solutions that cater to a broader spectrum of end users.

High initial investment and integration challenges hinder market penetration in small and medium-sized enterprises

The substantial capital investment necessary to deploy machine vision systems, as well as the technical expertise required for integration and maintenance, can be a barrier for small and medium-sized businesses (SMEs). According to industry sources, the initial cost for a comprehensive machine vision system can be 20-30% greater than typical manual inspection methods. Furthermore, integrating machine vision systems with current production infrastructure and IT systems can be difficult, necessitating specific skills and resources that are not always available in smaller firms.

 

Segment Overview:

Cameras segment dominates the machine vision system & components market with continued growth

The camera segment has the biggest market share, accounting for nearly 35% of overall revenue. Cameras play an important role as the principal sensing element in machine vision systems, which accounts for the segment's importance. Recent technological breakthroughs, such as the creation of high-resolution, high-speed, and specialized cameras (e.g., line-scan, hyperspectral, and event-based cameras), have resulted in widespread usage across a variety of applications.

According to market data, demand for industrial-grade cameras has surged by 25% over the last two years, particularly in sectors like as manufacturing, automotive, and healthcare. Manufacturers have reported a 15% reduction in camera pricing as a result of economies of scale and improved manufacturing techniques. According to industry analysts, the cameras segment will continue to dominate, thanks to the ongoing integration of advanced imaging technologies and the growing demand for high-performance vision solutions.

 

Regional Outlook:

North America leads the global machine vision system & components market with strong technology adoption

The region's dominance is primarily due to the presence of significant technology businesses, a well-established manufacturing sector, and early adoption of automation and Industry 4.0 technologies. North America holds almost 40% of the global market share.
According to a recent industry survey, investment in machine vision systems and components has surged by 35% in major regional industrial hubs. According to key data, the implementation of machine vision systems in manufacturing plants has increased by 30% in the United States and Canada over the last three years.

 

Government initiatives, such as the Smart Manufacturing Leadership Coalition and the Industrial Internet Consortium, have lent considerable assistance to the deployment of modern industrial technology, including machine vision systems. These programs have improved information sharing, industry collaboration, and access to funds for technology deployment.

 

Competitive Intelligence:

The competitive environment for machine vision systems and components is fragmented, with the top five manufacturers accounting for roughly 55% of the global market. Industry leaders engage extensively in R&D, allocating approximately 18% of their yearly revenue to propel technical innovation. Over the last two years, the market has seen a 40% increase in strategic alliances and collaborations as companies attempt to diversify their product portfolios, improve integration capabilities, and enter new end-user markets.

 

Mergers and acquisitions have also been important growth strategies, with big firms acquiring specialist vision technology suppliers to improve their market position. Several companies have claimed annual revenue growth of 15-20% in their machine vision divisions, owing to the growing demand for advanced automation solutions across multiple industries.

 

Analyst Opinion:

The market for machine vision systems and components is expected to increase rapidly, owing to the increasing adoption of automation, Industry 4.0, and smart manufacturing technologies. Continuous technical improvements, notably in 3D vision and embedded systems, are projected to open up new applications and broaden the market's scope. While obstacles such as high initial investment and integration complexity exist, the growing emphasis on enhancing efficiency and quality control across varied end-user industries is expected to promote long-term market growth.

 

Major Players:

  • Cognex Corporation
  • Basler AG
  • Teledyne Technologies Incorporated
  • Omron Corporation
  • National Instruments
  • FLIR Systems, Inc.
  • KEYENCE Corporation
  • Sony Corporation
  • SICK AG
  • Mikrotron GmbH
  • Adept Technology (Omron)
  • Zebra Technologies
  • LMI Technologies
  • Vision Components GmbH
  • Matrox Imaging

 

Key Developments:

  • January 2025: Cognex Corporation launched a new line of high-speed, high-resolution cameras for quality inspection in automotive manufacturing
  • October 2024: Basler AG expanded its production capacity for 3D vision sensors to meet the growing demand from robotics and logistics sectors
Table of Content

 

1. INTRODUCTION

1.1. Market Definitions & Study Assumptions

1.2. Market Research Scope & Segment

1.3. Research Methodology

 

2. EXECUTIVE SUMMARY

2.1. Market Overview & Insights

2.2. Segment Outlook

2.3. Region Outlook

 

3. COMPETITIVE INTELLIGENCE

3.1. Companies Financial Position

3.2. Company Benchmarking -- Key Players

3.3. Market Share Analysis -- Key Companies

3.4. Recent Companies Key Activities

3.5. Pricing Analysis

3.6. SWOT Analysis

 

4. COMPANY PROFILES (Key Companies list by Country) (Premium)

 

5. COMPANY PROFILES

5.1. Cognex Corporation

5.2. Basler AG

5.3. Teledyne Technologies Incorporated

5.4. Omron Corporation

5.5. National Instruments

5.6. FLIR Systems, Inc.

5.7. KEYENCE Corporation

5.8. Sony Corporation

5.9. SICK AG

5.10. Mikrotron GmbH

5.11. Adept Technology (Omron)

5.12. Zebra Technologies

5.13. LMI Technologies

5.14. Vision Components GmbH

5.15. Matrox Imaging (*LIST NOT EXHAUSTIVE)

 

6. MARKET DYNAMICS

6.1. Market Trends

6.1.1. Rapid adoption of automation and Industry 4.0 technologies drives market growth

6.1.2. Technological advancements in 3D vision and embedded systems create new opportunities

6.1.3. Rising demand for quality control and process optimization in diverse industries

6.2. Market Drivers

6.2.1. Increasing need for automated inspection and process monitoring

6.2.2. Growing adoption of smart manufacturing and Industry 4.0 initiatives

6.2.3. Advancements in imaging and processing technologies

6.3. Market Restraints

6.3.1. High initial investment and integration challenges hinder market penetration in SMEs

6.3.2. Shortage of skilled workforce for deploying and maintaining machine vision systems

6.4. Market Opportunities

6.5. Porter's Five Forces Analysis

6.5.1. Threat of New Entrants

6.5.2. Bargaining Power of Buyers/Consumers

6.5.3. Bargaining Power of Suppliers

6.5.4. Threat of Substitute Products

6.5.5. Intensity of Competitive Rivalry

6.6. Supply Chain Analysis

6.7. Value Chain Analysis

6.8. Trade Analysis

6.9. Pricing Analysis

6.10. Regulatory Analysis

6.11. Patent Analysis

6.12. SWOT Analysis

6.13. PESTLE Analysis

 

7. BY COMPONENT TYPE (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

7.1. Cameras

7.1.1. Area Scan Cameras

7.1.2. Line Scan Cameras

7.1.3. Specialty Cameras (Hyperspectral, Thermal, etc.)

7.2. Lighting

7.2.1. Continuous Lighting

7.2.2. Strobe Lighting

7.3. Lenses

7.3.1. Fixed-focal Length

7.3.2. Zoom Lenses

7.3.3. Telecentric Lenses

7.4. Frame Grabber

7.4.1. Analog

7.4.2. Digital

7.5. Processors

7.5.1. Embedded Processors

7.5.2. Industrial PCs

7.6. Software

7.6.1. Image Acquisition

7.6.2. Image Processing

7.6.3. Machine Learning

 

8. BY APPLICATION (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

8.1. Quality Control

8.2. Robotics

8.3. Barcode Reading

8.4. Surveillance

8.5. Medical Imaging

8.6. Automotive

 

9. BY END-USER INDUSTRY (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

9.1. Manufacturing

9.2. Healthcare

9.3. Retail

9.4. Transportation

9.5. Aerospace & Defense

 

10. BY VISION SYSTEM TYPE (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

10.1. 2D Vision Systems

10.2. 3D Vision Systems

10.2.1. Stereo Vision

10.2.2. Structured Light

10.2.3. Time-of-Flight

10.3. Embedded Vision

 

11. BY DEPLOYMENT MODEL (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

11.1. On-premises

11.2. Cloud-based

 

12. BY CUSTOMER TYPE (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

12.1. OEMs

12.2. System Integrators

12.3. End Users

 

13. REGION (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

13.1. North America

13.1.1. United States

13.1.2. Canada

13.1.3. Mexico

13.2. South America

13.2.1. Brazil

13.2.2. Argentina

13.2.3. Rest of South America

13.3. Europe

13.3.1. Germany

13.3.2. United Kingdom

13.3.3. France

13.3.4. Italy

13.3.5. Spain

13.3.6. Russia

13.3.7. Rest of Europe

13.4. Asia-Pacific

13.4.1. China

13.4.2. Japan

13.4.3. India

13.4.4. Australia

13.4.5. South Korea

13.4.6. Rest of Asia-Pacific

13.5. Middle-East

13.5.1. UAE

13.5.2. Saudi Arabia

13.5.3. Turkey

13.5.4. Rest of Middle East

13.6. Africa

13.6.1. South Africa

13.6.2. Egypt

13.6.3. Rest of Africa

 

*NOTE: All the region mentioned in the scope will be provided with (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)

Scope of the Report

By Component Type:

  • Cameras
    • Area Scan Cameras
    • Line Scan Cameras
    • Specialty Cameras (Hyperspectral, Thermal, etc.)
  • Lighting
    • Continuous Lighting
    • Strobe Lighting
  • Lenses
    • Fixed-focal Length
    • Zoom Lenses
    • Telecentric Lenses
  • Frame Grabber
    • Analog
    • Digital
  • Processors
    • Embedded Processors
    • Industrial PCs
  • Software
    • Image Acquisition
    • Image Processing
    • Machine Learning

By Application:

  • Quality Control
  • Robotics
  • Barcode Reading
  • Surveillance
  • Medical Imaging
  • Automotive

By End-User Industry:

  • Manufacturing
  • Healthcare
  • Retail
  • Transportation
  • Aerospace & Defense

By Vision System Type:

  • 2D Vision Systems
  • 3D Vision Systems
    • Stereo Vision
    • Structured Light
    • Time-of-Flight
  • Embedded Vision

By Deployment Model:

  • On-premises
  • Cloud-based

By Customer Type:

  • OEMs
  • System Integrators
  • End Users

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