The global Automotive Catalyst Market is projected to grow at a CAGR of 5.7% from 2024 to 2031. The market value is expected to increase from USD YY billion in 2024 to USD YY billion by 2031.
Asia-Pacific currently dominates the market, driven by rapid industrialization, increasing vehicle production, and stringent emission norms. Key metrics include rising demand for electric vehicles, technological advancements in catalyst materials, and growing focus on sustainable transportation solutions.The market is steadily expanding as environmental concerns and emission restrictions tighten all over the world. The automotive industry's transition to cleaner technology, as well as the growing acceptance of hybrid and electric vehicles, are all influencing market dynamics. Furthermore, developments in catalyst technology, such as nanotechnology-based catalysts, are projected to open up new market prospects.
Market Trend: Growing adoption of palladium-based catalysts
The automotive catalyst market is rapidly turning towards palladium-based catalysts. This shift is being driven mostly by rising global emission standards and the enhanced performance of palladium in petrol engines, which dominate the passenger car market.
Palladium has greater catalytic activity at lower temperatures than platinum, making it a superior option for lowering cold-start emissions. This function is especially essential because regulatory bodies prioritise decreasing emissions during the initial stages of vehicle operation.
The diesel emissions crisis has exacerbated the trend, resulting in a drop in diesel automobile sales throughout many regions, particularly Europe. As automakers shift their focus to petrol and hybrid vehicles, the demand for palladium-based catalysts has risen dramatically.
According to industry data, palladium use in automobile catalysts has surged by more than 40% during the last five years. Major catalyst producers have witnessed a huge increase in their palladium-based product offerings. For example, a well-known catalyst producer recently announced a 30% increase in palladium catalyst production capacity in response to rising demand.
However, growing palladium prices due to supply limits are driving research into palladium-platinum alloys and other alternative materials. This study intends to increase catalyst performance while lowering pricing, which is expected to affect the market in the coming years.
Market Driver: Stringent emission regulations worldwide
The automotive catalyst industry is primarily driven by severe pollution laws around the globe. Governments all over the world are enforcing stricter emission limits to combat air pollution and reduce greenhouse gas emissions from vehicles.
In Europe, the Euro 6d emission standard, which takes effect in 2021, limits nitrogen oxide (NOx) and particulate matter emissions from petrol and diesel cars. The standard incorporates Real Driving Emissions (RDE) tests, which have boosted demand for high-performance catalysts.
Similarly, the US Environmental Protection Agency (EPA) is tightening emission regulations. Tier 3 emission restrictions, which will be phased in from 2017 to 2025, aim to significantly reduce air pollutant emissions from motor vehicles.
China, the world's largest vehicle market, has likewise aggressively tightened emission regulations. In 2021, the country implemented the China 6 emission standard, which is comparable to, if not stricter than, Euro 6.
These criteria encourage manufacturers to spend considerably in contemporary catalyst technology. According to industry predictions, the global market for automobile emission control systems, including catalysts, will reach USD 75 billion by 2025.
These rules have a significant impact on market growth. For example, a well-known catalyst manufacturer announced a 15% year-on-year rise in sales of their pollution control technology in 2023, citing stricter emission regulations as the key driver.
Furthermore, numerous governments have stated intentions to phase out internal combustion engines in favour of electric vehicles over the next several decades. While this may appear to be a threat to the catalyst sector, it is really driving short- and medium-term growth as manufacturers work to make their existing vehicles as clean as possible throughout the transition phase.
Market Restraint: Volatility in precious metal prices
The volatility in precious metal prices has a substantial impact on the growth of the automotive catalyst market. Platinum, palladium, and rhodium, the key metals used in automotive catalysts, have seen significant price volatility in recent years, affecting the cost structure and profitability of catalyst manufacturers and automakers.
Palladium, in particular, has experienced massive price hikes, climbing by more than 400% between 2016 and 2021 as a result of supply restrictions and high demand. Price fluctuation poses issues for producers in terms of cost control and pricing strategies.
The unpredictable nature of precious metal pricing makes it difficult for businesses to forecast expenses while maintaining constant profit margins. For example, a well-known automotive catalyst firm revealed that variations in precious metal prices resulted in a 5% decline in gross profit margins in 2023, despite higher sales volumes.
Furthermore, the high prices of these metals encourage the theft of catalytic converters from vehicles, increasing replacement demand while simultaneously raising worries among consumers and insurance companies. The National Insurance Crime Bureau reports that catalytic converter thefts in the United States surged by more than 300% between 2019 and 2022.
Price fluctuation has an impact on the industry's R&D activities. While high costs encourage research into alternate materials and technologies with lower precious metal content, unexpected price decreases may make these alternatives less economically viable.
To solve this constraint, several businesses are looking into hedging tactics and long-term supply agreements. Others are stepping up their efforts to build catalysts with lower precious metal concentrations or to investigate alternate materials. However, these solutions typically need trade-offs in terms of performance or cost, posing continual problems to the company.
The Three-way Catalysts segment dominates the automotive catalyst market, accounting for the largest market share:
Three-way catalysts (TWCs) have emerged as the leading segment of the automotive catalyst industry, accounting for the vast majority of market share. This dominance can be due to their ability to concurrently reduce three important pollutants from petrol engine exhaust: carbon monoxide (CO), hydrocarbons (HC), and nitrogen oxides (NOx).
TWCs' success in the automotive catalyst market is mostly owing to their widespread use in gasoline-powered vehicles, which still make up the vast bulk of the global automobile fleet. These catalysts are critical for meeting the strict emissions regulations set in key automotive markets throughout the world.
According to industry data, the TWC category accounted for about 60% of the worldwide automotive catalyst market in 2023. This dominance is predicted to last throughout the forecast period, owing to the continuous use of petrol engines in passenger vehicles and global tightening of pollution regulations.
Continuous technical developments in this industry are a major driver of TWC expansion. Manufacturers are producing more efficient TWCs that can operate in a wider range of environments. For example, a well-known catalyst manufacturer recently released a new generation of TWCs with increased low-temperature performance, addressing the issue of cold-start emissions.
The TWC segment has also profited from the shift away from diesel engines in certain regions, particularly Europe, as a result of the diesel pollution issue. As automakers shift their focus to petrol and hybrid vehicles, the need for TWCs grows. According to industry projections, TWC sales in Europe will grow 12% in 2023 compared to the previous year.
Furthermore, the increased demand for hybrid electric vehicles (HEVs) is benefiting the TWC segment. While HEVs have an electric powertrain, they also feature a petrol engine that requires a catalyst. The growing use of HEVs as a transitional technology to full electrification is likely to boost demand for TWCs in the medium term.
The TWC component is also receiving significant enhancements. With the instability of precious metal prices, notably palladium, manufacturers are looking for ways to maximise the precious metal concentration in TWCs without sacrificing performance. Some businesses have achieved success in reducing palladium contents by up to 20% through sophisticated catalyst design and production procedures.
Dominating Region: Asia-Pacific leads the global automotive catalyst market, driven by high vehicle production and stringent emission norms.
Asia-Pacific holds the majority of the global automotive catalyst market. This supremacy is partly due to the region's strong automobile manufacturing volumes, fast growing automotive industry, and increasingly tough emission regulations. Countries like China, Japan, South Korea, and India contribute significantly to the region's market growth.
The Asia-Pacific area benefits from having some of the world's major automobile manufacturers as well as a fast increasing middle class, both of which promote higher vehicle ownership. The region's vast and growing population, combined with rising disposable incomes, is driving up demand for autos, bolstering the automotive catalyst industry.
According to industry estimates, Asia-Pacific will account for around YY% of the worldwide automotive catalyst market in 2023. This fraction is likely to rise further during the projection period, owing to increased industry, urbanisation, and stricter emission regulations across the region.
China, in particular, is a significant player in the Asia-Pacific automotive catalyst market. The country not only has the world's largest car market, but it also manufactures a large number of vehicles and auto parts. China's adoption of the China 6 emission standard, which is equivalent to or even more stringent than Euro 6 in some areas, has greatly increased demand for advanced catalysts. According to industry experts, the automotive catalyst sales in China increased by 15% in 2023 compared to the previous year.
India is another important market in the region, with a fast expanding automobile industry fuelling demand for catalysts. The implementation of Bharat Stage VI pollution limits in 2020, which are equivalent to Euro 6, necessitates the installation of more advanced catalysts in all new vehicles. The Indian government's clean car strategy, which includes incentives for electric and hybrid vehicles, is projected to have a significant impact on catalytic market dynamics in the country.
Japan and South Korea, with their advanced automotive sectors and strong emphasis on environmental protection, make substantial contributions to the region's catalyst industry. These countries are at the front edge of developing and adopting revolutionary catalytic technologies such as hybrid and fuel-cell automobiles.
The Asia-Pacific area is also experiencing an increase in the localisation of catalyst manufacturing. Many worldwide catalyst manufacturers have established or expanded manufacturing facilities in the region to be closer to their automobile clients while also addressing trade constraints. For example, a well-known catalyst manufacturer recently announced a considerable expansion of its production capacity in China to satisfy rising local demand.
However, the region faces difficulties, particularly in dealing with the environmental consequences of growing automobile traffic. Several Asian-Pacific countries are enacting stricter car pollution restrictions and pushing alternative fuel vehicles, which may have an impact on the catalyst market's long-term trends. Nonetheless, these limits are spurring innovation in catalyst technologies across the region.
The global automotive catalyst market is fiercely competitive, with several prominent companies vying for market dominance through product innovation, strategic partnerships, and geographic growth.
Leading market players have focused on creating novel catalyst technologies that can meet stricter pollution rules while reducing precious metal consumption. For example, a major player recently introduced a new catalyst technology that reduces palladium concentration by 30% while still meeting Euro 7 performance norms.
Market leaders are also expanding their reach into new markets through acquisitions and joint ventures. A well-known European manufacturer formed a joint venture with a local Indian company to bolster its position in the fast expanding Asian automotive catalyst market. This strategic decision enabled the company to leverage local production skills while extending its product line to meet regional demand.
A financial analysis of key competitors reveals that the top five businesses account for almost YY% of the global automotive catalyst industry. Over the last five years, these companies' revenue has grown at a steady rate of 4-6% every year.
In terms of product strategy, there is a stronger emphasis on developing catalysts for hybrid and alternative fuel vehicles. Manufacturers are investing in catalysts made specifically for hybrid powertrains and looking into solutions for emerging technologies like fuel cell vehicles. This strategy has proven particularly useful in obtaining contracts from automakers eager to diversify their car offerings.
The market has also put more focus on sustainability and circularity. Leading manufacturers provide catalyst recycling services and solutions for recovering and reusing valuable metals from wasted catalysts. This method has allowed businesses to stand out in a competitive market while also responding to growing environmental concerns.
Looking ahead, the competitive landscape is projected to change with the entry of new businesses specialising in catalyst technology for electric and fuel cell vehicles. The growing emphasis on lowering reliance on precious metals is expected to spur further innovation in the sector, with businesses investing extensively in R&D to obtain a competitive advantage.
A number of major characteristics and developing trends are expected to cause a significant shift in the automotive catalyst industry in the coming years. One of the most noticeable advances is a greater emphasis on producing catalysts that can achieve ultra-low emission criteria while increasing precious metal usage. This trend stems from both legal constraints and the need to manage expenses in the face of unpredictable precious metal prices.
Another important trend is the incorporation of catalyst technologies into hybrid and alternative-fuel vehicles. As the automotive industry moves towards electrification, the catalyst market is increasing to fulfil the needs of hybrid powertrains while also looking for opportunities in new technologies like fuel cell vehicles. This diversification is regarded as a vital strategy for catalyst makers seeking long-term growth.
The market is also seeing an increase in catalyst development to address specific issues, such as low-temperature performance and extreme-condition durability. These sophisticated catalysts are becoming increasingly crucial as emissions testing grows more stringent and representative of real-world driving circumstances.
Sustainability is developing as a critical issue in the automotive catalyst business. There is a rising interest in establishing circular economy models for catalysts, such as enhancing recycling processes and combining recycled materials into new catalysts. This tendency is likely to accelerate as environmental concerns gain traction in the car industry.
While Asia-Pacific now dominates the industry, we anticipate significant growth in other regions, notably emerging nations with increasing car ownership and stringent emissions rules. Electric vehicle adoption rates will have a significant impact on market dynamics in established markets like Europe and North America.
However, the market faces problems, particularly in terms of cost control and adjusting to the long-term trend of electric vehicles. To meet these challenges, manufacturers are likely to concentrate on developing more cost-effective catalyst solutions and expanding their product portfolios to incorporate alternative engine technologies.
To summarise, the automotive catalyst industry is on a path of innovation and adaptation, with sustainability, technological improvement, and regulatory compliance determining its future. Companies who can successfully handle these improvements while also meeting the changing needs of the automotive sector are likely to emerge as market leaders.
BASF SE
Johnson Matthey
Umicore
Cataler Corporation
Clariant
Heraeus Holding
CDTI Advanced Materials, Inc.
Tenneco Inc.
Eberspächer
Interkat Catalyst GmbH
BASF SE announced in June 2024 the launch of a new generation of three-way catalysts designed to fulfil Euro 7 emission regulations, with decreased precious metal concentration and enhanced low temperature performance.
Johnson Matthey announced a strategic agreement with a top electric vehicle manufacturer in April 2024 to develop advanced catalyst solutions for fuel cell vehicles, marking the company's entry into alternative powertrain technologies.
1. INTRODUCTION
1.1. Market Definitions & Study Assumptions
1.2. Market Research Scope & Segment
1.3. Research Methodology
2. EXECUTIVE SUMMARY
2.1. Market Overview & Insights
2.2. Segment Outlook
2.3. Region Outlook
3. COMPETITIVE INTELLIGENCE
3.1. Companies Financial Position
3.2. Company Benchmarking -- Key Players
3.3. Market Share Analysis -- Key Companies
3.4. Recent Companies Key Activities
3.5. Pricing Analysis
3.6. SWOT Analysis
4. COMPANY PROFILES (Key Companies list by Country) (Premium)
5. COMPANY PROFILES
5.1. BASF SE
5.2. Johnson Matthey
5.3. Umicore
5.4. Cataler Corporation
5.5. Clariant
5.6. Heraeus Holding
5.7. CDTI Advanced Materials, Inc.
5.8. Tenneco Inc.
5.9. Eberspächer
5.10. Interkat Catalyst GmbH (*LIST NOT EXHAUSTIVE)
6. MARKET DYNAMICS
6.1. Market Trends
6.1.1. Growing adoption of palladium-based catalysts
6.1.2. Development of catalysts for hybrid and alternative fuel vehicles
6.1.3. Increasing focus on catalyst recycling and circular economy
6.2. Market Drivers
6.2.1. Stringent emission regulations worldwide
6.2.2. Technological advancements in catalyst materials
6.2.3. Growing automotive production in emerging markets
6.3. Market Restraints
6.3.1. Volatility in precious metal prices
6.3.2. Shift towards electric vehicles in the long term
6.4. Market Opportunities
6.5. Porter's Five Forces Analysis
6.5.1. Threat of New Entrants
6.5.2. Bargaining Power of Buyers/Consumers
6.5.3. Bargaining Power of Suppliers
6.5.4. Threat of Substitute Products
6.5.5. Intensity of Competitive Rivalry
6.6. Supply Chain Analysis
6.7. Value Chain Analysis
6.8. Trade Analysis
6.9. Pricing Analysis
6.10. Regulatory Analysis
6.11. Patent Analysis
6.12. SWOT Analysis
6.13. PESTLE Analysis
7. BY TYPE (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)
7.1. Platinum
7.2. Palladium
7.3. Rhodium
7.4. Others
8. BY APPLICATION (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)
8.1. Light-duty Vehicles
8.2. Heavy-duty Vehicles
8.3. Motorcycles
9. BY PRODUCT TYPE (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)
9.1. Two-way Catalysts
9.2. Three-way Catalysts
9.3. Diesel Oxidation Catalysts
10. REGION (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)
10.1. North America
10.1.1. United States
10.1.2. Canada
10.1.3. Mexico
10.2. South America
10.2.1. Brazil
10.2.2. Argentina
10.2.3. Rest of South America
10.3. Europe
10.3.1. Germany
10.3.2. United Kingdom
10.3.3. France
10.3.4. Italy
10.3.5. Spain
10.3.6. Russia
10.3.7. Rest of Europe
10.4. Asia-Pacific
10.4.1. China
10.4.2. Japan
10.4.3. India
10.4.4. Australia
10.4.5. South Korea
10.4.6. Rest of Asia-Pacific
10.5. Middle-East
10.5.1. UAE
10.5.2. Saudi Arabia
10.5.3. Turkey
10.5.4. Rest of Middle East
10.6. Africa
10.6.1. South Africa
10.6.2. Egypt
10.6.3. Rest of Africa
*NOTE: All the regions mentioned in the scope will be provided with (MARKET SIZE/VALUE (US$ Mn), SHARE (%), MARKET FORECAST (%), YOY GROWTH (%)-- 2020-2031)
By Type:
Platinum
Palladium
Rhodium
Others
By Application:
Light-duty Vehicles
Heavy-duty Vehicles
Motorcycles
By Product Type:
Two-way Catalysts
Three-way Catalysts
Diesel Oxidation Catalysts
By Region:
North America
Europe
Asia-Pacific
Latin America
Middle East & Africa
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